Basic Info.
Type
Weighing-type Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Filling Precision
±1% (Liquid Level)
Filling Volume Range
5-30L
Production Speed
1-10 Barrels/Hours
Applicable Industries
Sauce,Cooking Oil,Cream
Bottle Material
Pet Bottle / Glass Bottle
Voltage
380V/50Hz (Can Customize)
After-Sales Service
Online Support, Video Technical Support
Transport Package
Wooden Case
Specification
3200× 1360× 2300mm
Product Description
Automatic Carbonated Beverage Filling Machine
Description:
Working procedure
Bottles are fed from conveyor chain into the filling machine monoblock via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º Turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º Turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinser by grippers to feed the filler. After entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to raise them to engage with filling valves, and bell-cover is also lift up at the same time. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by grippers. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam. A discharge starwheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
Equipment structure
1) Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.
2) Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.
3) Capping system: Combined with capper, cap sorter and cap falling track.
4) Driving system: Combined with main motor and gears.
5) Conveying system: Combined with mount, starwheels, grippers and conveyor chain.
6) Electrical controlling system: This part is frequency inverted, PLC controlled and touch screen operated.
Beverage Filling Equipment (DXGF)
Main configuration
1) Material of filling valve and cylinder: Stainless steel 316L
2) Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
3) Main motor: SEW/ABB
4) Sliding bearing: Igus
5) Frequency inverter: MITSUBISHI
6) Touch screen: PRO-face
7) PLC: MITSUBISHI
8) Pneumatic components: FESTO
9) Seals: Busak+Shamban
10) Photocell switch and proximity switch: TURCK
Technical parameters
1) Working station: Rinsing 24, filling 24, capping 8
2) Max. Capacity: 6, 000BPH(300ml), 3, 000BPH (1.5Liter)
3) Rated capacity: 7, 000BPH (300ml), 2, 500BPH(1.50Liter )
4) Aseptic water rinsing pressure: 0.2-0.25Mpa
5) Consumption of rinsing water: 2.5t/ hr
6) Compressed air pressure: 0.7Mpa
7) Air consumption: 0.8m3/ min
8) Suitable bottle size: Diameter Φ 50~Φ 96, height 150~310mm
9) Filling method: Isobaric filling
10) Filling temperature: ≤ 5Degree
11) Main motor power: 3.5KW
12) Total power: 5KW
13) Overall dimension: 2800× 2250× 2700mm (L × W × H)
14) Weight: 6, 000Kg
1, Bottle blowing machinePET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.
2, Water treatment system part
Use a variety of filter materials with different pore sizes to remove impurities from the water by adsorption or blocking.
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.
3, Liquid filling machine part
The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
4, Labeling machine & Packing machine part
1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2.The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3.Simply installation, then can convenient for square and round bottle.
4.No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.
Our Company :
Our Company is a professional engaged in various types of packaging production system research and development and manufacturing enterprises,
with strong technical force, market demand-oriented, production and development as its own responsibility to design the most economical and reasonable
solutions.
Advanced design, professional technology, precision manufacturing is our distinctive characteristics the establishment of a complete quality assurance system
to ensure the quality and performance of the product. About Packing: :To ensure our service quality, we will execute the following packaging standards in delivery:
1. All the products before delivery should be tested by assembling and debugging engineers wiped up and then wrapped by stretch film to protect it from moisture. The precision part needs to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheets, the machine cannot leave the factory All the products will be packed in wooden cases. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.Our services:After checking, we offer 12 months as a quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to the seller's demand, debug some failures. If you could not solve the problems, we will arrange the technician for your factory to solve the problems. The Seller supplies the on-site installation for the whole system, but the fees including air tickets, foods, hotel and translators in this period should be paid by User, the subsidy is 80USD/day.
After quality guarantee, we offer technical support and after-sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange a technician to your factory solving the problems. -FAQ-HOW TO ENSURE THE MACHINERY QUALITY!1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strict control by inspecting personnel.
3. Each assembly is in charge of a master who has working experience for more than 4 years.
4. After all the equipment is completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factories.
Address:
No. 668 West Street, Zhulin Town, Jintan District, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Packaging & Printing
Company Introduction:
Our company offers a variety of products which can meet your multifarious demands. We adhere to the management principles of quot&quality first, customer first and credit-based" Since the establishment of the company and always do our best to satisfy the potential needs of our customers.
Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force.
Our mission
To provide our customers with the highest quality and long-lasting packaging equipment as well as high-quality service, established according to their needs to support the growth of their business.
Our vision
"We will provide packaging products with priority customer support and quality service to our customers at a fair price. "
Our services
Understanding that customer satisfaction is our first priority, we provide you with services is our mission, to provide you with services that will assist you with the smooth functioning of our machines. That is why we developed several protocols which would lead to eventual better of the customer services. You can get several services once you order the machines from us, we have done everything to ensure that all of your queries are answered before you make any final decision about the machines.
Again, Your satisfaction is our forever pursuit.